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PVC Foam Board

PVC foam board comprises of PVC resin, foaming agent, stabilizers, lubricants, plasticizers, fillers, impact modifiers, pigments and other additives.
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DuraPanel  

Introduction

DuraPanel is the highest quality cladding panel designed for contemporary art of architectural application. It is a fully compressed laminated fibre reinforced cement board manufactured with a pre-finish coating – a unique inorganic silicate coating manufactured by the advanced NANO-technology. The advantage of NANO technology is to increase the bond strength of inorganic coating onto the sub-surface of the board. The silicate particle of the paint will penetrate into the board and fuse with the board element to form a homogenous structure that enable its durability. The coated panel is hard and smooth and is easily cleaned by wet cloth without using detergent.

DuraPanel is 100% asbestos free and is resistance to thermal, impact and fire attack. It is weatherproof and will not promote fungi or mould growth and is ideal for use in clean room applications. In short, the panel is designed for hostile environments, such as areas close to the sea, highly polluted inner city/industrial areas, or areas under extremely heavy usage where DuraPanel is the only substance that will remain unaffected.

Unlike other organic coatings found in aluminum or metal cladding, DuraPanel will not emit volatile organic compound (VOC), which is hazardous to health. The board is manufactured to ISO 9001 quality management system and has obtained the China Environmental Labeling issued by China National Environment Protection Bureau, the most stringent requirement in manufacturing business.

Description

DuraPanel is produced from a medium to high density calcium silicate board coated with a unique inorganic coating under the advanced NANO technology. Under the NANO technology, the silicate particles of inorganic paint are forced into the board and react with the element to form a homogenous structure. The coating is not simply adhered onto the surface like other organic coating does, but fused into the underlay and become part of the board.

In addition to those supreme properties of calcium silicate board, such as dimensional stablility, good resistance of moisture, impact and fire attack, DuraPanel is tough for adverse weather. It is weatherproof and abrasion resistance. The panel will not rot or support fungal growth and is unaffected by UV sunlight and acid rain.

DuraPanel is designed for use in external cladding to replace traditional aluminum and VE panels. The board will not degrade with time and within normal applications, the life of the product is limited only by the durability of the supporting structure and materials used in fastening.

DuraPanel has a wide range of colors to choose with and can be produced with matt, semi-matt, semi-gloss and glossy finishes to suit architects’ design. It can also be used in clean room applications or an internal cladding for aesthetic purpose.

Typical Fixing Method


Fixing by Rivet

Fixing by Adhesive

Fixing of Grooved Panel

Size & Manufacturing Tolerances


Thickness 4, 5, 6, 9 & 12mm
Width 900/1220mm
Length 1800/2440/2700/3000mm
**Other sizes are also available and can be produced to special order

Type Length (mm) Width (mm) Thickness (%) Squareness (mm/m)
Untrimmed +/- 5.0 +/- 5.0 +/- 10.0 +/- 2.5
Trimmed +/- 2.5 +/- 2.5 +/- 10.0 +/- 1.5
Note: DuraPanel are manufactured in two grades, trimed and untrimmed. Untrimmed panels are not necessarily square, and thus cutting at site is normally required. They are usually applicable where the panels are likely to be re-cut into small or shaped pieces. Trimmed panels are factory cut to ensure squareness of panels and straightness of edges and are usually applicable to areas where full size panel are to be installed.

Specific Performance

Density
1350 / 1600 kg/m3
Flexural Strength (along grain)

18/ 25 N/mm2

Flexural Strength (across grain)

24/ 35 N/mm2

Flexural Modulus

11000 / 15000 N/mm2

Moisture Movement (ambient to saturated)

1.6-1.8 mm/m

Moisture content

6 / 5 %

Thermal Conductivity

0.25 / 0.30 W/m.K

Thermal movement ( -2°C to +800°C) 0.8 – 1.0 x 10-5 m/m.K
Freeze-thaw test (-25°C to + 25°C) No alternation
Non combustibility BS 476: Part 4
GB 8624-1997: GradeA
ISO 1182: 1990

Specific Properties

Weatherproof and frost resistance Rot proof, Anti-bacterial, resistance to insects and mould growth
Good abrasion and impact resistance UV resistance
Corrosion resistance A wide spectrum of color
Graffiti resistance Maintenance friendly
Non-combustible Economical and easy to use
Lightweight but strong Acoustic insulation

Application

DuraPanel is applied not only for external building facades and cladding system, but it can also be used in a wide range of internal applications because of its easy working, fixing and self-decorating characteristics. Typical application includes:

Chalkboard
Industrial and Biological Clean Room
Hospital and clinic
Tunnel and underground linings
Innovative roofing panels
High impact and acoustic partitions
Internal and external walling and cladding
Bathroom and shower partitions
Kitchen and Laundries
Traffic signs and route map
Sunscreens
Composite panels
Sanitary cubicles
Shop fronts and retail point-of-signage
Bus shelter and telephone booth cladding
Switch gear and emergency point covers
Door cladding